Kaps Engineers
Manufacturers in Vadodara

KAPS – the pioneer in the field meets your needs for variety of applications through a chain of processes such as pre-crushing to micro fine grinding, grading and handling of bulk powder materials with almost dust less operations. We attach due importance to critical parameters such as top cut size and grade distribution of powder, power consumption and minimum running maintenance for the equipment.
Based on our experience of more than 7000 installations and 7000 trial test data bank of application materials, we are in a sound position to guarantee operational efficiency, reliability and support after sales to all our end users. Above all consultations and trial test facility are available to our customers for assessment of their requirement.
Our Philosophy
• To provide total solution to our customers within his constraints
• To make Kaps Engineers a most preferred company in the area of core competency
• Transact business with fairness, trust transparency
• Create partnership of trust for mutual growth with Employee, Suppliers, Vendors, Bankers, Customers and Business Associates
• Avoid any business activities leading to killing of living creatures
OUR ORGANIZATION STRENGTH
• Kaps Is A Family Run Business Currently In Its 3rd Generation Of Family Management.
• Existence in the market since 1965.
• Kaps Employees Average Over 15 Years Of Service.
• Perfecting Particle Size For Over 50 Years
• 10 – 20% of annual business from international buyers.
• 50 – 70% of our annual business is from our past customers.
• Exports to different countries.
• Installed more than 7000 units in Domestic & Foreign markets.
• Marketing network all over India & Abroad.
• More than 7000 Trial & Test data.
• Research & Development to cater customer’s requirements.
• Total Quality Management.
• Over 60% Business From Repeat Customers.
• Total Customer Satisfaction
• Dependable Powdering Solutions
• Continuous Technical & Service Support
• All Operations Are Under One Roof Resulting In Fast Reliable Problem Solving
• Fully Equipped Trial Test Facility Helps Customers Determine The Best Way To Achieve Fine Particle Size And Understand Processing Characteristics
• A Skilled Service Team Available For Startup Of New Equipment & Field Inspection Of Existing Installations.
• We have become a preferred manufacturer and exporter of Size Reduction Equipments
Core Competency
• Sole – Source Responsibility With Complete System Availability
• Total Powdering Solutions From Coarse To Ultra Fine Powder
• Reduce Narrow Particle Size Distribution For Product Quality
• Customized Grinding Solutions With Dust Less Operations
• Design For Operation Under Inert Atmosphere & Chilled air Grinding
• Stainless Steel Contact Parts & GMP Grade Systems
• Simple Operation, Easy Cleaning & Low Maintenance Equipments
• Batch & Continuous Type Collection Systems
• Non Lubrication Contamination
• Design Suitable For Feed/Discharge Controls, Conveying Systems, Dust Collectors
• Quick replacement of parts
• Multi stage grinding solutions
• Can offer tried and tested versatile concepts for standard specific requirement
Marketing Excellence
Since 1992 with changing market trends and our growth prospects, we switched on to direct marketing activities. This facilitated us with an increase in the market share and facilitating direct contact with our valued customers to improve our application knowledge, technical support & services. Marketing activities of VM products are being supported by a wide network of Marketing Associates all over India and Abroad.
Our Operation Areas
Our Size Reduction Equipments have vivid industrial applications. This is a challenge for us and we have been dealing with it effectively for decades. Catering to the needs of various industrial needs, we design our products in such a way that they are easy to install, easy to operate and can be maintained conveniently. Some of our specific operation areas include –
• Coarse to micro fine grinding with screen type and screen less equipments
• Feeding devices like screw feeders, belt feeders, vibratory feeder & rotary feeders
• Conveyors like Screw Conveyors, Vibratory Feeders, Belt Conveyors, Pneumatic Conveyors Bucket Elevator, Rotary Air Lock Valves
• Dust Collectors such as Open Type Dust Collector, Pulse Jet Dust Collector
• Particle Separators like Sieve Separators.

Our Application Strength
• Milling system (60 and 28 Metric tons/hr) supplied for Wet & Dry edible salt.
• Around 400 milling systems supplied for Biscuit, and Icing grade of sugar, capacity 100-2000 kgs/hr.

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Size Reduction Equipments

Hammer Mill

Hammer Crusher (Screen Type Equipment) is employed to disintegrate almost everything, from paper products to limestone and spices. Traditional disintegrators are technologically replaced by these modern and highly versatile machines, having total flexibility. Combination of different hammer styles, liner plates, sieve inserts and wear resistance technology offer almost unlimited possibilities of crushing lumpy, bulky, irregularly shaped, hard & fibrous materials, into coarse to medium fine powders. Materials enter at periphery of swing hammers undergoing size reduction along liner plates before discharging through perforated sieve at bottom. Replaceable bar type grate is available for specific applications.

Universal Mill

Universal Mill (Screen Type Equipment) is recommended for medium to fine grinding of soft to semi hard materials. Appropriately sized mill chamber prevents build-up of deposits and blockage of the mill body by fatty & sticky products. Cool powdering operation retains vital properties like colour, taste, flavour etc. to its optimum level. Changeable grinding elements offer versatility to cater applications like pulverizing, defiberizing, wet grinding, mixing, deaglomeration, dispersion, hot air drying etc. This is of paramount importance to the user. Centrally fed material gets powdered step by step between rotor and stator, moving radially outward for a bottom discharge through sieve. Clearance, configuration & grinding element design determine end results.

Mikro Pulverizer

Mikro Pulverizer ( Screen Type Equipment ), conventional in design, has it’s own advantages for various applications. A build-in water circulation jacket retains grinding temperature lower than otherwise. Design provides for admitting extra air during grinding to facilitate cool operation. Soft to medium hard materials are quickly pulverized to fine powder. Improved mixing and dispersion are added advantages of such mills. Quite popularly, it is also called high speed close tolerance Hammer Mill. Uniformly fed material undergoes a complex grinding force through attrition between liner plate & hammer tip, impact of high speed hammers and collision between particles. Bottom sieve controls the particle size.

Ultra Fine Mill

Ultra Fine Mill ( Screenless Equipment ) are precisely built for grinding of soft to medium hard materials into amazingly fine powder. Built-in water circulation jacket retains grinding temperature lower than otherwise, permitting handling of some heat sensitive applications. Design permits ease of cleaning & quick change over of products, thus savings through a minimum of downtime. Feed is controlled via screw feeder. The air swept product passes through a complex grinding contour where attrition force combined with turbo (jet) effect ensures ultra fine particle size. The annular gap plate controls the flow of material through the Mill. The powder is discharged at the bottom opening, for collection. Various options available to meet users need.

Air Swept Mill

Air Swept Mill (Screenless Equipment) are recommended for micro fine pulverizing of soft to medium hard , fibrous and slightly moist materials. Mill is uneconomical where frequent changeover of product is required and material is abrasive. Such Impact Mills efficiently handle fibrous materials and products having similar structure. Water circulation jacket is an optional feature, apart from different styles of grinding elements. Axially fed material is swept across the periphery of hammers and whizzer type retainer plate. Grinding action takes place between high speed hammers and serrated liners. Micro fine powder is discharged through a built-in blower to a cyclone separator, coupled with a dust filter unit. Mills are supplied with pneumatic conveying system.

Air Classifier Mill